Impact

Robust, innovative, manufacturable products

Mechanical design is fundamental to virtually every project we undertake.

Our expertise in creating original mechanical designs and then transforming prototypes into exceptional, manufacturable products in aggressive timeframes ensures our clients get to market fast.

We remain at the forefront of new techniques, processes and materials, delivering pioneering and robust mechanical design while meeting cost, performance and regulatory requirements. 

Rapid prototyping

The rapid and representative realisation of new concepts into working physical test fixtures and prototypes means that we are able to test the feasibility of new ideas very quickly.

Our experience in rapid prototyping plays a crucial role in achieving optimal performance, reducing risk and increasing speed to market for our clients. 

Experience

Versatility & breadth

Thanks to the sheer range of projects we handle, our experience in mechanical engineering and design is as broad as it is extensive.

From tiny mechanisms in plastic to large-scale production and processing equipment, consumer appliances, complex electronics, sensors and optical assemblies, we set the highest standards for engineering excellence.

We also have extensive experience in critical applications, from pressure housings for sub-sea oil and gas exploration to electro-mechanical surgical products.

Interested in joining us? 

Tech, tools & facilities

Prototyping workshops

Prototyping workshops

Our electronic and mechanical prototyping workshops allow us to produce technically credible prototypes that bring ideas to life and offer a powerful demonstration of their value. All while maintaining extremely high standards of quality that conform to ISO 9001, ISO 13485 and ISO 14001 regulations. Using the latest CNC and milling machines, lathes, welding gear and wire harness and cable assembly tools, we are able to produce parts very quickly and assemble full-scale working prototypes for testing and consumer trials.

3D printing

3D printing

With various 3D printing machines at all our engineering sites, we are able to print 3D-designed parts to a representative size, form and material in rapid time. This means that we can iterate designs very quickly. Engineers can print their own parts, check for fit and function, make improvements and print again. We can also send 3D data to be printed on other sites working around the clock staffed by our engineering teams around the world. 

Engineering workshops

Engineering workshops

Using hand and machine tools, laser cutters and 3D printers, this is where we create custom parts, build test jigs and fixtures and modify existing components. This means that our engineers can make changes to test pieces and prototypes whenever they need to, 24 hours a day.

Facility_Mechanical CAD

Computer-aided design & engineering

Using the latest CAD and CAE systems, we design 3D parts for single tests pieces through to complete production assemblies with thousands of individual components. In addition to maintaining the most up-to-date software, we invest in developing proprietary tools and processes. Meanwhile, data management and version control systems allow us to work anywhere securely and efficiently.

Case studies

Wireless breakthrough for the Ocado Smart Platform

A world-first in radio design helps transform online grocery across the globe

AstraZeneca sample containment system

A rapid response to help speed up vital COVID-19 testing

The world’s largest commercial airborne antenna

Beaming 5G from the stratosphere

accesso smart wearable

For their latest wearable device, accesso wanted to take their LoQueue virtual queuing solution to the next level, adding greater interactivity and creating new ways to connect with park guests during their visit.

News & insights

多発性硬化症による歩行障害のための治療用デバイス、FDAが販売を承認
Press release

Device for treating gait deficit caused by multiple sclerosis receives FDA marketing authorization

15th Jun 2021

Helius Medical Technologies’ groundbreaking PoNS device for short-term treatment of gait deficit due to multiple sclerosis has received marketing authorization from the U.S. Food and Drug Administration (FDA). 

Webinar

How to increase profitability in indoor farming

7th Jun 2019

Indoor farming promises high yield, high quality and locally-grown crops. But despite steadily decreasing operating costs, many crops are still not profitable. So, where are the innovation opportunities to drive down costs...

  • Mechanical engineering
  • Robotics
  • Sensing
Whitepaper

The future of vertical farming: the intelligent ecosystem

12th Mar 2019

Vertical farming promises a step change in production density, providing significant efficiency savings with the additional benefit of improved product quality. Vertical farming also presents the only viable option for growing crops within urban environments...

  • AI & Data Analytics consultancy
  • Innovation management
  • Mechanical engineering
  • Robotics
  • Sensing
Press release

Helping women to take control of menopausal hot flushes

27th Jun 2018

The menopause is seen by many to be merely a “women’s issue”. We have partnered with the National Innovation Centre for Ageing, to explore women’s experience of the menopause and to propose technology-based interventions.